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Comprehensive Guide to Marine Shafting Systems: Forged Solutions for Modern Vessels

2025-06-27 13:35:02 0

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Core Shaft Categories

  1. Propeller Shafts

    • Directly drive propellers, taking high torque and bending stress.
    • Materials: 42CrMo, 25Cr2Ni4MoV, or duplex stainless steel for corrosion resistance .
    • Manufacturing: Forging reduction ratio ≥4, with ultrasonic testing per Grade 3-D.
    • Scantling Standards: Dimensions follow ClassNK/Korean Register formulas.
  2. Intermediate Shafts

    • Connect propulsion segments with rectangular/stepped profiles.
    • Materials: 45# steel, 34CrNiMo6, or 30CrMnSi .
    • Forging Advantage: Fibrous grain alignment enhances tensile/torsional strength vs. cast alternatives .
  3. Thrust Shafts

    • Transfer propeller thrust to hull structure via H-shaped sections.
    • Feature Zone III heat treatment for uniform hardness .
  4. Crankshafts

    • Convert piston motion to rotation; critical for diesel engines.
    • Forging Methods:
    • Traditional: Free forging + welding.
    • Advanced: Semi-built forging for >10,000-ton vessels .